POWDERACK INSTALLATION AND USE INSTRUCTIONS
(TYPE 1) FOR DEEP SNOW MACHINES WITH NO CARGO RACK
The Powderack Type 1 Rack can be placed on deep snow snowmobiles that do not have a rack on the back of the sled. The Powderack attaches to the snowmobile lift bar by using a u-bolt system and a pair of support arms which attach to the side of the snowmobile tunnel. Powderack assumes no liability for snowmobile damage due to modification by the user.
PARTS LIST
- Powderack (assembled)
- 2-U-bolts 5/16 x 1 ¾ x 2 inches
- 2-5/16” x 1” stainless steel hex bolts
- 6-Lock washers 5/16 inch diameter
- 6-Lock nuts 5/16 inch diameter
- 2-Fender washers
- 2-Aluminum support arms
INSTALLATION INSTRUCTIONS
NOTE: Please read all instructions BEFORE starting Powderack assembly.
- The user has a helper hold the Powderack in the desired position on the snowmobile lift bar. The 2 u-bolts go around the lift bar and through the top or bottom mounting holes on the Powderack as desired (check gear clearance from ground first, take into account rear shock travel).
- Place the lock washers on the u-bolt and then the lock nuts. Tighten the locknuts while the helper holds the Powderack in the center of the snowmobile lift bar. NOTE: Tighten the locknuts until the lock washer flattens and the fit is tight. Always tighten locknuts evenly on both sides, do not over tighten or you will bend the aluminum frame. With time the locknuts may loosen so please monitor locknut tightness periodically.
- While the helper holds the Powderack vertically, position the support arms in their approximate mounting position on the side of the snowmobile tunnel. Mark the side of the snowmobile tunnel where the support holes line up (with the rack held vertical). Make sure to check inside the tunnel first for fender washer clearance (See Photo 3).
CAUTION: Please check the underside of the snowmobile tunnel for obstructions prior to drilling holes. You must not drill into things such as: the cooling manifold or any hoses associated with it, the track, any springs or parts of the suspension etc. Powderack assumes no liability for snowmobile damage due to modification by the user.
- Drill 5/16” diameter holes where you marked the tunnel. Install the support arms using the 5/16” x 1” stainless steel bolts. Place a fender washer on the bolt and insert the bolt/fender washer combo through the tunnel holes you drilled from the inside (See Photo 3). Place the support arm hole over the bolt on the outside of the tunnel (See Photo 4). Place a 5/16” lock washer and 5/16” locknut over the end of the bold and tighten.
INSTALLATION PHOTOS
Photo 1 shows the Powderack installation location on the snowmobile lift bar and the u-bolts placed around the lift bar.
Photo 2 shows the bolt and fender washer inside the tunnel (check for fender washer clearance first).
Photo 3 shows the lift arms installed on the tunnel of the snowmobile.
Photo 4 shows skis placed in the Powderack.
POWDERACK USE
Snowboards and skis (gear) are placed tail end down between the rollers on both the top and bottom sections of the Powderack. The snowboard/ski bindings should rest on the hard rubber roller. The snowboards and skis should extend 4-8” below the Powderack rollers to keep them place. NOTE: Carrying ski/snowboard gear on a snowmobile can change the center of gravity making it easier to tip over. Please go slowly around corners, and remember to lean to the inside of the turn. It is recommended to Bungee the snowboard or skis in place.
NOTE: Powderack assumes no liability for personal injury or gear loss/damage during use including snowmobile rollovers. Gear should be removed from the Powderack when not in use to prevent roller damage. Gear should not be carried on the Powderack at night due to possible taillight obstruction. DO NOT ATTEMPT TO LIFT YOUR SNOWMOBILE WHILE HOLDING ONTO THE POWDERACK.
Maintenance: Lubricate aluminum rods where they enter the Powderack frame with WD-40 twice yearly or as needed. Monitor locknuts for loosening, and tighten as needed per above instructions.
Warrantee:
Frame: Workmanship and defective materials for 1 year from date of purchase (proof of purchase is required).
Rollers: No warrantee for the roller portion of Powderack. Rollers are made of U.V. resistant material, but should be protected from sunlight when not in use to prevent breakdown. Rollers that have become cracked, torn, or hardened, must be replaced to ensure proper functioning. Replacement parts are available for purchase from Powderack.
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